Lockout Tagout Training

CLIENT
Multiple Clients

OBJECTIVE
Develop a lockout tagout training course to improve the safety of high-risk hazardous energy isolation procedures, that can be used effectively across several industries such as Manufacturing, Oil and Gas, Construction, Mining, etc. while following OSHA LOTO Standards.

Our LOTO Training needed to include the crucial, yet often forgotten ‘Tryout’ step of Lockout Tagout training, keeping up with modern industry standards, making it LOTOTO Training (Lock-out, Tag-out, Try-out).

APPROACH
A lockout tagout interactive training program designed as a virtual reality simulation (VR) for users to practice lockout tagout tryout procedure in an immersive and safe environment.

The Problem – Lack of effective, modern Lockout Tagout Training

In industrial settings, the improper handling of energy isolation, commonly known as lockout-tagout (LOTO), is a significant safety concern. In 2023, control of hazardous energy (lockout/tagout) was the 6th most cited OSHA violation with 2539 violations.

This has been a continuous trend with Lockout Tagout accidents being cited in the top 10 most cited for the last 30 years. On top of avoiding a maximum penalty of up to $16,131 per LOTO violation, OSHA estimates LOTO Compliance prevents 120 fatalities and 50,000 injuries each year.

Accidents stemming from incorrect LOTO procedures can lead to severe injuries or even fatalities. Traditional training methods often rely on manuals, videos, or classroom sessions, which may not fully engage workers or accurately replicate the high-stress environments they might encounter on the job. As a result, proper LOTO Compliance is often ignored and there is a gap in effectively training workers to follow the correct steps for energy isolation, ensuring safety and compliance.

Companies face the challenge of ensuring that all employees, regardless of their experience level, are adequately trained in LOTO procedures. Inconsistent training or lack of real-world practice can lead to costly errors, equipment damage, or life-threatening situations. The need for an innovative, interactive, and practical training solution is clear, one that can simulate real-life scenarios and provide hands-on experience in a controlled environment.

The Solution – VR Lockout Tagout Training Simulation

Shiift Training recognized the need for a more effective and immersive training solution to address the challenges of energy isolation. To this end, we developed a cutting-edge Virtual Reality (VR) training program specifically focused on the LOTOTO process. This VR project allows users to engage in a fully immersive environment where they can practice isolating energy sources step by step, just as they would in a real-world situation without facing the high risk of a real-world accident.

The LOTOTO training program is designed to replicate a variety of industrial environments, each presenting unique energy isolation challenges. Users are guided through the correct procedures, with immediate feedback provided for each action. The interactive nature of the training ensures that users learn through doing, which has been proven to enhance retention and understanding.

Moreover, the lockout/tagout training program includes a testing module where users are evaluated on their ability to correctly perform LOTO procedures without guidance. This testing ensures that trainees can demonstrate competency in energy isolation, helping companies ensure that their employees are fully prepared to handle these critical tasks safely.

The implementation of Shiift Training’s lockout tagout VR training program has led to significant improvements in training outcomes. Companies using the program have reported higher levels of confidence among employees in performing LOTO procedures, a reduction in training time, and a decrease in safety incidents related to energy isolation. By providing a realistic and engaging training environment, Shiift Training’s LOTOTO Training has set a new standard in industrial safety training.

INTERESTED IN A DEMO OR PURCHASING OUR TRAINING software?

Head over to our contact page or email hello@shiifttraining.com to find out more about how we can enhance your safety training with our lockout/tagout safety training, or a bespoke solution developed to suit your exact needs.